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Created with Pixso. Custom Semi-Polished Sapphire Tubes Al₂O₃ Single Crystal for High-Performance Optical Systems

Custom Semi-Polished Sapphire Tubes Al₂O₃ Single Crystal for High-Performance Optical Systems

Merknaam: ZMSH
Modelnummer: Saffierbuizen semi-gepolijst
MOQ: 25
Prijs: by case
Leveringstermijn: 4-6WEKEN
Betalingsvoorwaarden: T/T
Gedetailleerde informatie
Plaats van herkomst:
China
Certificering:
rohs
Materiaal:
Optisch-grade sapphire single crystal (α-al₂o₃)
Bereik van de buitenste diameter (mm):
2.0 ~ 300.0
Binnendiameter tolerantie (mm):
± 0,02
Lengte bereik (mm):
2.0 ~ 100.0, maximaal 250
Oppervlaktekwaliteit:
60/40 of 40/20
Duidelijke Opening:
80 ~ 99
Verpakking Details:
pakket in reinigingsruimte van 100 graden
Markeren:

Custom Semi-Polished Sapphire Tubes

,

High-Performance Semi-Polished Sapphire Tubes

,

Optical Systems Semi-Polished Sapphire Tubes

Productomschrijving
Sapphire Semi-polished Tubes Overview

Custom Sapphire Tubes, Semi-Polished, made from Al₂O₃ Single Crystal for Optical Instruments.
Sapphire semi-polished tubes are manufactured from optical-grade sapphire (α-Al₂O₃ single crystal). They undergo a specific polishing process that results in a surface finish quality positioned between rough-machined blanks and fully polished, mirror-finish tubes. The "semi-polished" designation indicates that the tubes have been processed to remove the majority of machining marks, achieving a uniform surface smoothness suitable for applications where a high-gloss finish is not mandatory, offering a cost-effective solution without compromising on core material properties.
Custom Semi-Polished Sapphire Tubes Al₂O₃ Single Crystal for High-Performance Optical Systems 0

Sapphire Semi-polished Tubes Key Features

The defining characteristics of these tubes derive from the intrinsic properties of sapphire and the specific semi-polished condition:

  1. Superior Hardness and Abrasion Resistance:With a Mohs hardness rating of 9, these tubes are exceptionally resistant to wear and scratching, ideal for use in demanding environments with particulate matter or friction.
  2. Broad-Band Optical Transmission:They provide high light transmittance across a wide spectral range, from ultraviolet to near-infrared (200 nm to 5500 nm), maintaining stable performance even at elevated temperatures.
  3. Exceptional Thermal and Chemical Stability:Capable of operating continuously at temperatures up to 1900°C, sapphire also exhibits remarkable resistance to corrosion from most strong acids and alkalis.
  4. Balance of Performance and Economy:
    • Versus Rough Tubes:The semi-polished surface requires less subsequent processing, saving time and cost for many applications.
    • Versus Fully Polished Tubes:Provides a more economical option for scenarios where an optical mirror finish is not critical, while still offering a high-quality, functional surface.
Sapphire Semi-polished Tubes Main Applications

Utilizing this combination of properties, sapphire semi-polished tubes are employed in various high-tech sectors:

  • Semiconductor Manufacturing:Components for high-temperature furnaces, viewports, and wafer carriers.
  • Optical and Photonic Systems:Windows for infrared and ultraviolet equipment, lens mounts, and optical components.
  • Industrial Process Control:Sight glasses for high-pressure/temperature reactors, measurement tubes in flow meters, and protective sleeves for sensors.
  • Research and Specialized Equipment:Optical access points in high-pressure cells and elements in spectroscopic analysis systems.

Custom Semi-Polished Sapphire Tubes Al₂O₃ Single Crystal for High-Performance Optical Systems 1

Sapphire Semi-polished Tubes Key Parameters

The table below outlines key technical parameters.
Note: Specifications for "semi-polished" tubes generally fall between the ranges for standard and high-precision tubes.

Parameter NameDescriptionGeneral Value/Range for Sapphire TubesHigh-Precision/Fully Polished Typical ValuesSemi-Polished Tube Reference
MaterialOptical-grade sapphire single crystal (α-Al₂O₃)---
Outer Diameter (mm)Tube outer diameter2.0 ~ 300.0SameSame
Outer Diameter Tolerance (mm)Allowable deviation±0.02±0.01 (or tighter)Typically between general and high-precision
Inner Diameter (mm)Tube inner diameter0.2 ~ 100.0SameSame
Inner Diameter Tolerance (mm)Allowable deviation±0.02±0.01 (or tighter)Typically between general and high-precision
Length (mm)Tube length2.0 ~ 100.0 (up to 250)SameSame
Length Tolerance (mm)Allowable deviationConsult supplierConsult supplierConsult supplier
Wall Thickness Tolerance (mm)Uniformity of tube wallConsult supplierConsult supplierConsult supplier
Concentricity Error (mm)Offset between inner/outer walls≤ 0.05≤ 0.02Typically between general and high-precision
Straightness Tolerance (mm)Axial straightness> 0.010.005 ~ 0.01Typically between general and high-precision
Surface Roughness (Ra)Microscopic surface unevenness> 0.1 μm≤ 0.1 μmTypically between general and high-precision
Surface Quality (Scratch/Dig)Per MIL-O-1381060/40 or 40/20 (Reference)20/10 or better40/20 ~ 80/50 (Typical target range)
Clear Aperture (%)Percentage of effective surface area80 ~ 99>99Typically between general and high-precision
Recommended ZMSH Sapphire Tubes
  1. Custom High-Hardness Pure Transparent Al₂O₃ Sapphire Tubes for Optical Applications
  2. Custom Transparent High-Hardness Optical Sapphire Tubes (Al₂O₃)
Sapphire Semi-polished Tubes Q&A
Q1: What is a semi-polished sapphire tube?
A1: It is a tube made from optical-grade α-Al₂O₃ single crystal that has undergone an intermediate polishing process. This results in a surface finish that is smoother than a rough-machined tube but not as reflective as a fully polished one, offering a practical balance of performance and cost.
Q2: What are the key benefits of using semi-polished sapphire tubes?
A2: The primary benefits include exceptional durability due to high hardness, excellent transmission of light from UV to IR, stability in extreme temperatures and corrosive environments, and significant cost savings compared to fully polished tubes for applications where a mirror finish is not required.

Tags:#Sapphire Tubes, #Custom, #High Hardness, #Semi-Polished, #Infrared Windows, #Al2O3 Single Crystal, #Optical Instruments